Osarenren Integrated Reliability

Condition Monitoring and Maintenance of Equipment
1. Auflage 2015
ISBN: 978-1-4822-4942-2
Verlag: Taylor & Francis
Format: PDF
Kopierschutz: Adobe DRM (»Systemvoraussetzungen)

E-Book, Englisch, 527 Seiten

Consider a Viable and Cost-Effective Platform for the Industries of the Future (IOF)

Benefit from improved safety, performance, and product deliveries to your customers. Achieve a higher rate of equipment availability, performance, product quality, and reliability. Integrated Reliability: Condition Monitoring and Maintenance of Equipment incorporates reliable engineering and mathematical modeling to help you move toward sustainable development in reliability condition monitoring and maintenance. This text introduces a cost-effective integrated reliability growth monitor, integrated reliability degradation monitor, technological inheritance coefficient sensors, and a maintenance tool that supplies real-time information for predicting and preventing potential failures of manufacturing processes and equipment.

The author highlights five key elements that are essential to any improvement program: improving overall equipment and part effectiveness, quality, and reliability; improving process performance with maintenance efficiency and effectiveness; training all employees involved; including operators in the daily maintenance and upkeep of the equipment; and implementing early equipment management and maintenance prevention design. He offers a sustainable solution with integrated reliability condition monitoring and maintenance of manufacturing processes, parts, and equipment in the IOFs with a technological inheritance model-based program.

This book contains 15 chapters that include details on:

- Improving the material–part–equipment system life cycle, reliability conditions, and manufacturing process productivity for wear, corrosion, and temperature resistance applications

- Maximizing the component and system reliability growth of parts and equipment

- Minimizing reliability degradation within the framework of a condition-based maintenance

- Analyzing the reliability degradation, wear, and other competing failure modes of nickel-based hard alloy–coated part mating surface with a technological inheritance model-based program

- Introducing a cost-effective integrated reliability monitor and maintenance strategy with a technological inheritance model–based software program

Integrated Reliability: Condition Monitoring and Maintenance of Equipment addresses potential failures from an asset manager, maintenance user, and operator’s standpoint, and highlights the solutions to common failures and reliability problems for equipment in the IOFs.

Zielgruppe

Mechanical engineers and researchers specializing in machine and equipment reliability working in design and development of products and systems, materials science and engineering professionals involved in materials scientists, engineers involved in designing and testing metals and other materials for use in machines and industrial equipment, as well as professors and lab directors at universities working in product testing and reliability.

Autoren/Hrsg.

Osarenren, John

Fachgebiete

• Technische Wissenschaften Maschinenbau | Werkstoffkunde Technische Mechanik | Werkstoffkunde
• Technische Wissenschaften Maschinenbau | Werkstoffkunde Produktionstechnik Industrielle Qualitätskontrolle
• Geisteswissenschaften Design Produktdesign, Industriedesign

Inhaltsverzeichnis

Overview for Condition Monitoring and Maintenance of Equipment in the Industries of the Future
Increasing the Existing Maintenance and Operations of Industrial Equipment Productivity in Plants
Analysis of Maintenance and Operations of Industrial Equipment Productivity in Plants
Condition Monitoring and Maintenance of Industrial Equipment in the Industries of the Future
Existing Maintenance Strategies of Industrial Equipments in the Industries of the Future
Limitations of Existing Condition Monitoring and Maintenance Strategies of Industrial Equipment in the Industries of the Future
Maximum Achievable Reliability Condition and Maintenance Requirements for Part-Process-Equipment System with the Technological Inheritance Technique
Equipment Reliability Degradation and Failure Variation Control with the Technological Inheritance Technique
Equipment Reliability Growth and Optimum Condition Variation Control with the Technological Inheritance Technique
Conclusions
References
Integrated Reliability of Material-Part-Equipment System Life Cycle with the Technological Inheritance Technique
Introduction to Integrated Reliability Condition Monitoring and Maintenance Process of Material-Part-Equipment System Life Cycle
Measuring the Impact of Equipment Integrated Reliability Condition Monitoring and Maintenance on a Business
Equipment-Part Life Cycle and Phase-Out Conditions
Equipment Failures and Part Replacement System
Measuring the System Reliability Degradation and Rate of Failures with the Technological Inheritance Technique
Concepts and Feasibility of Part Material: Manufacturing Method of Part-Equipment System Reliability Condition Control with the Technological Inheritance Coefficient
Hard Alloy-Coated Part Surface Quality and Process Performance Variations with the Technological Inheritance Model
Material, Part, and Process Selection for Wear-, Corrosion-, and Temperature-Resistant Applications in the Industries of the Future
Measurement Points
Optimum Selection of Parts, Manufacturing Processes, and Industrial Equipment System for Maximum Achievable Reliability with the Technological Inheritance Technique
Integrated Reliability Condition Monitoring and Maintenance of Material and Manufacturing Processes and Equipment with the Technological Inheritance Technique
Developing Quality, Reliability Growth, Degradation Chain, and Maintenance Cost Program with Technological Inheritance Coefficients
Conclusion
References
Reliability Growth and Degradation of System Condition Monitoring with the Technological Inheritance Technique
Reliability Definitions
Integrated Reliability Theory for Manufacturing Process, Part, and Equipment System Condition Monitoring with the Technological Inheritance Technique
Component and System Reliability Growth and Degradation Assessment with the Technological Inheritance Technique
Maximum Achievable Reliability Requirements of Hard Alloy-Coated Part in the Manufacturing Process and Equipment for Wear- and Other Competing Failure-Resistant Applications
Integrated Reliability Condition Monitoring of the Manufacturing Process and Equipment System
Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes and Equipment Mechanism with the Technological Inheritance Model
Quantitative and Qualitative Assessments of Integrated Reliability Coefficient Test
Integrated Reliability Condition Monitoring and Maintenance with Technological Inheritance Coefficient Assessment for Manufacturing Processes and Industrial Equipment
Reliability Condition Growth Prediction Using Multivariate Quality with the Multivariate Regression Model
Setting Integrated Reliability Requirements with Multivariate Regression and Technological Inheritance Models
Optimization of Reliability Condition Monitoring and the Maintenance of Processes, Parts, and Equipments with the Technological Inheritance Technique
Developing Reliability Growth and Degradation Improvement Tests for Optimum Component Conditions and the Failures of Equipment with the Technological Inheritance Technique
Conclusions
References
Role of Technological Inheritance Technique for Condition Monitoring and Maintenance of Industrial Equipment
Integrated Reliability Condition Monitoring and Maintenance Assessment with the Technological Inheritance Technique
Integrated Reliability Condition Monitoring and Maintenance Route with the Mathematical Technological Inheritance Model
Determination of Component Quality and Failure Mode Condition Characteristics with the Technological Inheritance Model
Multiple Mathematical Modeling for Integrated Reliability Condition Monitoring and Maintenance of Parts, Manufacturing Processes, and Industrial Equipments with the Technological Inheritance Technique
Determination of Component Reliability Degradation and Maintenance with the Technological Inheritance Model
Determination of Component Reliability Growth and Maintenance with the Technological Inheritance Technique
Benefits of the Role of the Technological Inheritance Technique in Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes, Parts, and Industrial Equipment
Conclusion
References
Maximum Achievable Reliability Design for Critical Parts of Equipment with Technological Inheritance Model
Robust Design of Hard Alloy-Coated Part Surface for Wear-, Corrosion-, and Temperature-Resistant Applications
Design of Experiments for Maximum Achievable Lifetime Reliability of Hard Alloy-Coated Critical Part Surface Conditions
Planning the Design of Experiment for Maximum Achievable Quality-Reliability Chain of Critical Parts, Manufacturing Processes, and Industrial Equipments with the Multivariate Regression Model
Statistical Experimental Planning of a Multifactorial Design for Optimum Quality and Reliability of Parts, Processes, and Equipment Conditions
Experimental Plan of the Second-Order Design for Optimum Reliability of Part, Process, and Equipment Conditions
Rotatable Experimental Plan Design for Optimum Reliability of Part, Process, and Equipment Conditions
Multivariate Regression Models for Hard Alloy Workpiece Surface Quality Condition for Wear and Other Competing Failure Resistance Applications by Rotary Cutting with Plasma Flame
Multivariate Regression Models of a Hard Alloy-Coated Part Surface Condition for Wear and Other Competing Failure Resistance Application
Multivariate Regression Model Analysis of a Hard Alloy-Coated Part Surface Condition for Wear and Other Competing Failure Resistance Application
Determination of the Optimum Rotary Cutting with Plasma Flame Machining and Workpiece Surface Quality Conditions for Reliability Requirements
Reliability Requirements and Measurement Characteristics for Integrated Reliability Monitoring and Maintenance of Parts and Equipments with a Technological Inheritance Model-Based Program
Reliability Testing and Measurement of Reliability Growth and Degradation of Part, Process and Equipment System with a Technological Inheritance Model-Based Program
Component and Process Performance Condition Profile with the Technological Inheritance Model-Based Design
Integrated Reliability Condition Monitoring and Maintenance Mechanisms with Technological Inheritance Coefficients for Wear and Other Competing Failure Resistance Applications
Design Procedures for Integrated Reliability Monitoring and Maintenance of Machine Parts, Manufacturing Processes, and Industrial Equipment with the Technological Inheritance Model-Based Technique
Conclusions
References
Selection of Coating Materials, Parts, and Equipment System with the Technological Inheritance Technique
Characteristics of Industries of the Future
Existing Materials Models and Databases
Selection of Nickel-Based Alloys for Corrosion-Resistant Applications
Selection of Self-Fluxing Alloy Powders for Wear and Temperature Resistance Applications
Optimum Selection of Materials for Failure-Resistant Coatings with Multivariate Regression and a Technological Inheritance Model-Based Program
Optimum Component/System Reliability Selection
Reliability Testing for Optimum Condition and Failures of Coating Materials with Multivariate Regression and Technological Inheritance Model-Based Design
Conclusions
References
Reliability Growth Condition of Coating Material and Deposition Process with a Technological Inheritance Model-Based Program
Existing Selection of Part Surface Coating Material and Deposition Process for Wear and Other Competing Failure Resistance Applications
Coating Deposition Techniques and Processes for Wear, Corrosion, and Temperature Failure Resistance Applications
Mechanical Properties
Industrial Experience of Thermal Spraying Processes for Failure Resistance Applications
Recommendations and Its Future
Reliability Test for Growth of Hard Alloy-Coated Materials and Workpiece Surface Optimum Conditions with a Technological Inheritance Model-Based Program
Integrated Reliability Condition Monitoring and Maintenance of Hard Coating Materials and Coated Workpiece Part Surface with a Technological Inheritance Model-Based Program
Conclusions
References
Reliability Growth Condition of Machining and Grinding Processes of Hard-Coated Workpiece Surface
Machining Hard Alloy Material and Hard Alloy-Coated Workpiece Surface for Wear and Other Competing Failure Resistance Applications
Self-Propelled Rotary Tooling
Selecting Surface Finish Processes for Hard Alloy-Coated Workpiece Surface with the Multivariate Regression Model
Multivariate Regression Model for Hard Alloy Workpiece Surface
Surface Finishing with Grinding Hard-Coated Machine Part Surfaces
Benefits of Machining Hard-Coated Precision Machine Part Surfaces with Rotary Cutting Plasma Spray and the Technological Inheritance Model
Critical Features Produced by the Surface Finish of Nickel-Based Hard Alloy-Coated Part Surface
Integrated Reliability Testing for Reliability, Optimum Growth, Degradation, and Failure of Hard-Coated Machine Part Surface during Machining and Grinding Processes with the Technological Inheritance Model
Integrated Reliability Monitoring and Maintenance of Processes, Parts, and Equipments with a Technological Inheritance Model-Based Program
Conclusions
References
Reliability Growth, Degradation, and Fatigue Failure of Nickel-Based Hard Alloy-Coated Part Surface
Failure Analysis of Mechanical Components
Definitions of Failure Characteristics
Types and Categories of Failures
Physics of Fatigue
Characteristics of Fatigue Failures
High-Cycle Fatigue
Probabilistic Nature of Fatigue
Low-Cycle Fatigue
Fatigue and Fracture Mechanics
Factors That Affect Fatigue Life and Its Resistance to Failure
Parameters of Component and Process Condition for Fatigue Reliability Analysis
Fatigue Prediction and Lifetime of Component Analysis
Reliability Fatigue Analysis with Modular and Virtual Instruments Using the Technological Inheritance Technique
Fatigue Results
Moving from the Physical to Virtual Assessments of Materials, Parts, and Equipments with the Technological Inheritance Technique
Criteria for Virtual Assessment of Fatigue Reliability with the Technological Inheritance Technique
Design for Maximum Achievable Fatigue Reliability with the Technological Inheritance Technique
Fatigue Reliability Test, Measurement, and Virtual Assessment of Manufacturing Processes and Equipments with a Technological Inheritance Model-Based Program
Conclusions
References
Reliability Degradation, Wear, and Competing Failure Modes of Nickel-Based Hard Alloy-Coated Part Mating Surface
Resistance to Wear and Competing Failure Modes of Equipments
Types of Competing Failure Modes with Wear for Industrial Equipments and Their Preventive Techniques
Wear Factors and Mechanisms of Equipments
Wear Reliability Degradation and Failure Concept with Technological Inheritance Coefficients
Maximizing the Wear Resistance and Reliability and Minimizing the Failures of Parts in Equipments with the Technological Inheritance Model
Wear and Wear Resistance Coefficient Testing with Technological Inheritance Coefficients
Integrated Reliability Curve Analysis for Wear Resistance Degradation and Competing Failures of Equipments with the Technological Inheritance Model
Conclusions
References
Integration of Reliability, Condition Monitoring, and Maintenance of Industrial Equipment
Existing Preventive and Predictive Maintenance Program of Equipment
Improving the Existing Preventive and Predictive Maintenance of Parts, Processes, and Equipments with the Integrated Reliability Condition Monitoring and Maintenance Program
New Concept of Preventive and Predictive Maintenance Program with a Technological Inheritance Model-Based Program
Integrated Reliability Monitoring and Maintenance Characteristics with a Technological Inheritance Model-Based Program
Integrating Component and Process Function Condition-Based Maintenance with the Technological Inheritance Model
Integrating Reliability Condition Monitoring of Parts, Manufacturing Processes, and Equipments with a Technological Inheritance Model-Based Program
Integrated Reliability Monitoring and Maintenance Curve with the Technological Inheritance Model
Developing Cost-Effective Integrated Reliability Condition Monitoring and Maintenance Programs for Manufacturing Processes, Parts, and Industrial Equipment with the Technological Inheritance Model
Benefits of Integrating Reliability, Condition Monitoring, and Maintenance of Manufacturing Processes and Industrial Equipments with the Technological Inheritance Model
Conclusions
References
Integrated Reliability of Equipment with a Technological Inheritance Model-Based Simulation Technique
Computer Simulation with the Technological Inheritance Model for Integrated Reliability Monitoring and Maintenance of Manufacturing Processes and Industrial Equipment System
Developing an Intelligent Multivariate Sensor for Measuring and Monitoring Tool Wear, Workpiece Quality, and Machining Process Performance
Technological Inheritance Model-Based Simulation Program for Integrated Reliability Condition Monitoring and Maintenance of Parts and Equipment in the Industries of the Future
Technological Inheritance Model-Based Software Program
Determination of the Control Limits and Threshold Points with the Technological Inheritance Technique for Integrated Reliability Condition Monitoring and Maintenance of Parts, Processes, and Equipment
Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes and Equipment Distribution Curve with the Technological Inheritance Model
Algorithm for Integrated Reliability Condition Monitoring and Maintenance of Machine Part, Manufacturing Process, and Equipment System with a Technological Inheritance Model-Based Simulation Program
Conclusions
References
Integrated Reliability with a Technological Inheritance Model-Based Program in the Industries of the Future
Role of Technological Inheritance-Model Based Programs for Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes and Equipments
Integrated Reliability Condition Monitoring and Maintenance Technology of Critical Parts, Processes, and Rotating Equipment
Instrumentation of Integrated Reliability Condition Monitoring and Maintenance Technology with a Technological Inheritance Model-Based Program
Integration of Acquisition, Analysis, and Presentation of Data with a Technological Inheritance Model-Based Software Program
Integrated Reliability Condition Monitoring and Maintenance Tools with Technological Inheritance Coefficient Variation Control Limits
Integrated Reliability Condition Monitoring Tools and Features of Parts, Processes, and Industrial Equipment with a Technological Inheritance Model-Based Program
Component and Process Technological Inheritance Coefficient Sensors
Technological Inheritance Coefficient Transfer Function for Communication Networks and Signal Processing
Cost-Effective Integrated Reliability Condition Degradation Monitor for the Detection of Distributed Defects and Failures in Parts and Industrial Equipments with a Technological Inheritance Network System
Real-Time Component and Process Data Acquisition and Automation with a Technological Inheritance Model-Based Software Program
Integrated Reliability Condition Monitoring and Maintenance of Hard Alloy Critical Part Surfaces with a Technological Inheritance Model-Based Program in the Industries of the Future
Conclusions
Integrated Reliability with a Technological Inheritance Model-Based Network Program in the Industries of the Future
Integrated Reliability Condition Monitoring and Maintenance Strategies
Working Conditions of Integrated Reliability Condition Monitoring and Maintenance Strategy with the Technological Inheritance Coefficients
Application of the Integrated Reliability Condition Monitoring and Maintenance Strategy with a Technological Inheritance Model-Based Software Program
Online Monitoring and Maintenance with a Technological Inheritance Model-Based Program
Integrating Critical Component Reliability with a Process Control System Using a Technological Inheritance Model-Based Program
Integrated Reliability Condition Monitoring and Maintenance Curves for Manufacturing Processes, Assembly Process, and Industrial Equipment
Integrated Reliability Condition Monitoring and Maintenance for a Typical Turbine with a Technological Inheritance Model-Based Program
Conclusions
Integrated Reliability Management with a Technological Inheritance Model-Based Program in the Industries of the Future
Effective Reliability Condition Monitoring and Maintenance Management with a Technological Inheritance Model-Based Program
Integrated Reliability Condition Monitoring and Maintenance Management for Manufacturing Processes and Industrial Equipment Systems
Integrated Reliability Monitoring and Maintenance Management Tasks with a Technological Inheritance Software Program for Manufacturing Processes, Parts, Industrial Equipment, and Sensor System
Integrated Reliability Condition Monitoring and Maintenance Technology of Manufacturing Processes, Parts, and Industrial Equipment with a Technological Inheritance Device Manager Software
Functions of a Device Manager
Efficient Hardware System for the Management of Integrated Reliability Monitoring and Maintenance Technology
Management of Integrated Reliability Condition Monitoring and Maintenance Technology with a Technological Inheritance Model-Based Program
Benefits of Integrated Reliability Condition Monitoring and Maintenance Management Systems with a Technological Inheritance Software Program in the Industries of the Future
Conclusions

Über Autor(innen)

John Osarenren, received his PHd in agricultural engineering in 1989 from the Byelorussian University of Agricultural Mechanization, in Minsk, USSR, and his M.SC. (Agricultural Engineering) in 1986. He is currently a member of the Integrated Agricultural and Industrial Consultancy, New York, USA. He is a member of the American society Of Agricultural Engineers, Michigan, USA, and the Society of Reliability Maintenance Professionals, Georgia, USA.