Messler / Savage Joining of Advanced Materials

1. Auflage 2013
ISBN: 978-1-4832-9214-4
Verlag: Elsevier Science & Techn.
Format: PDF
Kopierschutz: 1 - PDF Watermark

E-Book, Englisch, 560 Seiten, Web PDF

Provides an unusually complete and readable compilation of the primary and secondary options for joining conventional materials in non-conventional ways. Provides unique coverage of adhesive bonding using both organic and inorganic adhesives, cements and mortars. Focuses on materials issues without ignoring issues related to joint design, production processing, quality assurance, process economics, and joining performance in service.Joining of advanced materials is a unique treatment of joining of both conventional and advanced metals andalloys, intermetallics, ceramics, glasses, polymers, and composites with polymeric, metallic, ceramic, intermetallic and carbon matrices in similar and dissimilar combinations. Suitable for undergraduate and graduate students in engineering in addition to practicing engineers, this book treats in detail mechanical joining with conventional and advanced fasteners or integral design features, adhesive bonding, fusion and non-fusion welding, brazing, soldering, thermal spraying, and synergistic combinations of weld-bonding, weld-brazing, rivet-bonding. In addition, the book addresses materials issues, joint design, production processing, quality assurance, process economics, and joint performance in service.

Autoren/Hrsg.

Messler

Savage, Warren

Inhaltsverzeichnis

1;Front Cover;1
2;Joining of Advanced Materials;4
3;Copyright Page;5
4;Table of Contents;6
5;Preface;20
6;PART I: Joining Processes;24
6.1;Chapter 1. Introduction to Joining;26
6.1.1;1.1 JOINING DEFINED;26
6.1.2;1.2 REASONS FOR JOINING MATERIALS;27
6.1.3;1.3 SPECIAL CHALLENGES OF JOINING ADVANCED MATERIALS;33
6.1.4;1.4 JOINING OPTIONS;34
6.1.5;1.5 JOINT LOAD-CARRYING CAPACITY VERSUS JOINT EFFICIENCY;40
6.1.6;1.6 LOAD- OR STRESS-STATE COMPLEXITY;45
6.1.7;SUMMARY;46
6.1.8;PRACTICE QUESTIONS AND PROBLEMS;46
6.1.9;REFERENCES;47
6.2;Chapter 2. Mechanical Fastening;48
6.2.1;2.1 INTRODUCTION;48
6.2.2;2.2 MECHANICAL FASTENING AS A JOINING PROCESS;48
6.2.3;2.3 SOURCES AND TYPES OF JOINT LOADING;51
6.2.4;2.4 SHEAR-LOADED JOINTS;51
6.2.5;2.5 TENSION-LOADED JOINTS;69
6.2.6;2.6 FATIGUE LOADING OF FASTENED JOINTS;75
6.2.7;2.7 OTHER FACTORS AFFECTING FASTENERS AND FASTENED JOINTS;78
6.2.8;SUMMARY;80
6.2.9;PRACTICE QUESTIONS AND PROBLEMS;81
6.2.10;REFERENCES;84
6.3;Chapter 3. Mechanical Fasteners and Joining Methods;86
6.3.1;3.1 INTRODUCTION;86
6.3.2;3.2 INTERLOCKS VERSUS FASTENERS;87
6.3.3;3.3 THREADED FASTENERS;89
6.3.4;3.4 UNTHREADED FASTENERS;102
6.3.5;3.5 SNAP-FIT FASTENERS AND DESIGN FEATURES;119
6.3.6;3.6 OTHER MECHANICAL FASTENING OR JOINING METHODS;121
6.3.7;SUMMARY;127
6.3.8;PRACTICE QUESTIONS AND PROBLEMS;128
6.3.9;REFERENCES;129
6.4;Chapter 4. Adhesive Bonding;130
6.4.1;4.1 INTRODUCTION;130
6.4.2;4.2 ADHESIVE BONDING AS A JOINING PROCESS;131
6.4.3;4.3 MECHANISMS OF ADHESION;134
6.4.4;4.4 FAILURE IN ADHESIVELY BONDED JOINTS;140
6.4.5;4.5 THE KEY REQUIREMENTS FOR QUALITY ADHESIVE BONDING;142
6.4.6;4.6 JOINT DESIGNS AND DESIGN CRITERIA;147
6.4.7;SUMMARY;160
6.4.8;PRACTICE QUESTIONS AND PROBLEMS;162
6.4.9;REFERENCES;164
6.5;Chapter 5. Adhesives and the Bonding Process;166
6.5.1;5.1 INTRODUCTION;166
6.5.2;5.2 THE CONSTITUENTS OF ADHESIVES;167
6.5.3;5.3 CLASSIFICATION SCHEMES FOR ADHESIVES;168
6.5.4;5.4 SOME IMPORTANT STRUCTURAL ADHESIVE TYPES;177
6.5.5;5.5 THE ADHESIVE BONDING PROCESS: STEPS AND EQUIPMENT;181
6.5.6;5.6 ADHESIVE BONDED JOINT PERFORMANCE;188
6.5.7;5.7 APPLICATIONS OF ADHESIVES;201
6.5.8;SUMMARY;201
6.5.9;PRACTICE QUESTIONS AND PROBLEMS;202
6.5.10;REFERENCES;203
6.6;Chapter 6. Welding as a Joining Process;204
6.6.1;6.1 INTRODUCTION;204
6.6.2;6.2 JOINING MATERIALS BY WELDING;206
6.6.3;6.3 CLASSIFICATION SCHEMES FOR WELDING PROCESSES;211
6.6.4;6.4 FUSION WELDING PROCESSES;219
6.6.5;6.5 NONFUSION WELDING PROCESSES;244
6.6.6;6.6 WELD JOINT DESIGNS;250
6.6.7;SUMMARY;253
6.6.8;PRACTICE QUESTIONS AND PROBLEMS;254
6.6.9;REFERENCES;256
6.7;Chapter 7. The Metallurgy of Welding;258
6.7.1;7.1 INTRODUCTION;258
6.7.2;7.2 HEAT DISTRIBUTION IN FUSION WELDING;259
6.7.3;7.3 CONSIDERATIONS IN THE FUSION ZONE;268
6.7.4;7.4 CONSIDERATIONS IN THE PARTIALLY MELTED ZONE;283
6.7.5;7.5 CONSIDERATIONS IN THE HEATAFFECTED ZONE OF WELDS;286
6.7.6;7.6 DEFECT FORMATION IN WELDS;293
6.7.7;7.7 TESTS OF WELDABILITY;297
6.7.8;SUMMARY;300
6.7.9;PRACTICE QUESTIONS AND PROBLEMS;301
6.7.10;REFERENCES;304
6.8;Chapter 8. Brazing;306
6.8.1;8.1 INTRODUCTION;306
6.8.2;8.2 BRAZING AS A JOINING PROCESS;307
6.8.3;8.3 PRINCIPLES OF PROCESS OPERATION;309
6.8.4;8.4 BRAZING PROCESSES;310
6.8.5;8.5 BRAZING FILLER MATERIALS;315
6.8.6;8.6 FLUXES AND ATMOSPHERES;326
6.8.7;8.7 BRAZE JOINT DESIGN;328
6.8.8;SUMMARY;333
6.8.9;PRACTICE PROBLEMS AND QUESTIONS;334
6.8.10;REFERENCES;335
6.9;Chapter 9. Soldering;336
6.9.1;9.1 INTRODUCTION;336
6.9.2;9.2 SOLDERING AS A JOINING PROCESS;337
6.9.3;9.3 SOLDERING PROCESS CONSIDERATIONS;342
6.9.4;9.4 SOLDERS AND SOLDER ALLOY METALLURGY;347
6.9.5;9.5 SOLDERING PROCESSES;364
6.9.6;9.6 FLUXES FOR SOLDERING;367
6.9.7;9.7 JOINT DESIGNS AND JOINT PROPERTIES FOR SOLDERING;373
6.9.8;9.8 SOLDERABILITY TESTING;380
6.9.9;SUMMARY;384
6.9.10;PRACTICE QUESTIONS AND PROBLEMS;385
6.9.11;REFERENCES;386
6.10;Chapter 10. Other Joining Processes;388
6.10.1;10.1 INTRODUCTION;388
6.10.2;10.2 OTHER OPTIONS FOR JOINING MATERIALS;389
6.10.3;10.3 THERMAL SPRAYING;389
6.10.4;10.4 HYBRID JOINING PROCESSES;395
6.10.5;10.5 HYBRID WELDING PROCESSES;403
6.10.6;10.6 OTHER COMBINATIONS: WHAT MAKES SENSE AND WHAT DOES NOT?;405
6.10.7;SUMMARY;407
6.10.8;PRACTICE QUESTIONS AND PROBLEMS;408
6.10.9;REFERENCES;409
7;PART 2: Joining of Specific Material Types and Combinations;410
7.1;Chapter 11. Joining Advanced Metals, Alloys, and Intermetallics;412
7.1.1;11.1 INTRODUCTION;412
7.1.2;11.2 JOINING REFRACTORY METALS AND ALLOYS;414
7.1.3;11.3 JOINING REACTIVE METALS AND ALLOYS;420
7.1.4;11.4 JOINING HEAT-SENSITIVE METALS AND ALLOYS;423
7.1.5;11.5 JOINING HEAT-SENSITIVE STRUCTURES;430
7.1.6;11.6 JOINING VERY THICK SECTIONS OR VERY LARGE STRUCTURES;434
7.1.7;11.7 JOINING DISSIMILAR METALS AND ALLOYS;440
7.1.8;11.8 JOINING IN HOSTILE ENVIRONMENTS;443
7.1.9;11.9 JOINING OF INTERMETALLICS;444
7.1.10;11.10 THERMAL SPRAYING OF METALS, ALLOYS, AND INTERMETALLICS;448
7.1.11;SUMMARY;449
7.1.12;PRACTICE QUESTIONS AND PROBLEMS;450
7.1.13;REFERENCES;452
7.2;Chapter 12. Joining of Ceramics and of Glasses;454
7.2.1;12.1 INTRODUCTION;454
7.2.2;12.2 MECHANICAL JOINING OF CERAMICS;459
7.2.3;12.3 ADHESIVE BONDING, CEMENTING, AND RELATED JOINING OF CERAMICS;461
7.2.4;12.4 BRAZING AND SOLDERING OF CERAMICS;465
7.2.5;12.5 WELDING OF CERAMICS;468
7.2.6;12.6 OTHER METHODS FOR JOINING CERAMICS TO CERAMICS;472
7.2.7;12.7 COMPARISON OF JOINING TECHNIQUES FOR CERAMICS;473
7.2.8;12.8 JOINING OF GLASSES;474
7.2.9;SUMMARY;476
7.2.10;PRACTICE QUESTIONS AND PROBLEMS;478
7.2.11;REFERENCES;479
7.3;Chapter 13. Joining of Polymers;480
7.3.1;13.1 INTRODUCTION;480
7.3.2;13.2 GENERAL METHODS FOR JOINING POLYMERS;484
7.3.3;13.3 JOINING THERMOSETTING POLYMERS;485
7.3.4;13.4 JOINING THERMOPLASTIC POLYMERS;488
7.3.5;13.5 JOINING ELASTOMERIC POLYMERS OR ELASTOMERS;494
7.3.6;13.6 JOINING STRUCTURAL OR RIGID PLASTIC FOAMS;494
7.3.7;13.7 JOINING DISSIMILAR POLYMERS;494
7.3.8;SUMMARY;496
7.3.9;PRACTICE QUESTIONS AND PROBLEMS;497
7.3.10;REFERENCES;498
7.4;Chapter 14. Joining Composite Materials;500
7.4.1;14.1 INTRODUCTION;500
7.4.2;14.2 OPTIONS FOR JOINING COMPOSITES;506
7.4.3;14.3 JOINING OF ORGANIC (POLYMER) MATRIX COMPOSITES;508
7.4.4;14.4 JOINING OF METAL-MATRIX COMPOSITES;515
7.4.5;14.5 JOINING OF CERAMIC-MATRIX COMPOSITES;519
7.4.6;14.6 JOINING CARBON, GRAPHITE, OR CARBON-CARBON COMPOSITES;522
7.4.7;14.7 ACHIEVING THE MAXIMUM JOINT INTEGRITY BETWEEN COMPOSITES;526
7.4.8;SUMMARY;527
7.4.9;PRACTICE QUESTIONS AND PROBLEMS;528
7.4.10;REFERENCES;529
7.5;Chapter 15. Joining Dissimilar Material Combinations;532
7.5.1;15.1 INTRODUCTION;532
7.5.2;15.2 LOGICAL AND ILLOGICAL COMBINATIONS OF MATERIALS;534
7.5.3;15.3 JOINING METALS TO CERAMICS;535
7.5.4;15.4 JOINING METALS TO GLASSES;542
7.5.5;15.5 JOINING OF METALS TO POLYMERS;548
7.5.6;15.6 JOINING OF METALS TO COMPOSITES;551
7.5.7;15.7 JOINING OF CERAMICS TO POLYMERS;555
7.5.8;15.8 JOINING CERAMICS TO COMPOSITES;555
7.5.9;15.9 JOINING POLYMERS TO POLYMERMATRIX COMPOSITES;557
7.5.10;15.10 LOGICAL AND ILLOGICAL COMBINATIONS REVISITED;558
7.5.11;SUMMARY;558
7.5.12;PRACTICE QUESTIONS AND PROBLEMS;559
7.5.13;REFERENCES;560
8;Index;562