Klocke Manufacturing Processes 2

Grinding, Honing, Lapping
1. Auflage 2009
ISBN: 978-3-540-92259-9
Verlag: Springer Berlin Heidelberg
Format: PDF
Kopierschutz: 1 - PDF Watermark

E-Book, Englisch, 433 Seiten

Reihe: RWTHedition

The future of manufacturing companies depends largely on their ability to adapt to swiftly changing global conditions. These are exemplified by international com- tition, rapidly growing intercommunication and the increased significance of en- ronmental issues [KLOC98a, ENGE02]. Precision machining with geometrically undefined cutting edges represents a key production engineering technology with high efficiency, security and machining quality. DIN norm 8589 subsumes within the group 'machining with geometrically - defined cutting edges' the following material removal manufacturing processes: grinding, honing, lapping, free abrasive grinding and abrasive blast cutting. - chining is carried out in these production methods by means of more or less - regularly formed grains composed of hard substances brought into contact with the material. Of all methods understood as machining with geometrically undefined cutting edges, only grinding, honing and lapping can, strictly speaking, be considered p- cision machining. Free abrasive grinding and abrasive blast cutting, also treated in this book, represent a special group, as they generally cannot bring about geom- rical change in the material.

Professor Dr.-Ing. Dr.-Ing. E.h. Fritz Klocke has been Professor of Manufacturing Engineering Technology, director of the WZL Laboratory for Machine Tools & Production Engineering at the RWTH Aachen, and head of the Fraunhofer Institute for Production Technology IPT in Aachen since 1995. A doctorate of honoris causa 'Dr. E.h.' was bestowed upon him by the University of Hannover in 2006. Professor Klocke was CIRP President from 2007 - 2008.

Autoren/Hrsg.

Klocke, Fritz

Weitere Mitwirkende

Kuchle, Aaron

Inhaltsverzeichnis

1;Preamble about Compendium “Manufacturing Processes’’;5
2;Preamble for Volume 2 “Grinding, Honing, Lapping’’;6
3;Contents;7
4;Symbols and Abbreviations;12
5;1 Introduction;24
6;2 Principles of Cutting Edge Engagement;26
6.1;2.1 Cutting Edge Form;27
6.2;2.2 Cutting Edge Engagement;30
6.3;2.3 Distribution of Force and Energy in the Grinding Process;34
6.4;2.4 Grit and Bond Wear;37
7;3 Structure and Composition of Grinding Wheels;40
7.1;3.1 Grit Material;40
7.2;3.2 Bonds;60
7.3;3.3 Tool Structure and Designation;65
7.4;3.4 Tool Manufacture;77
7.5;3.5 Tool Testing;84
7.6;3.6 Abrasive Belts (Coated Abrasives);89
8;4 The Machinability of Various Materials;95
8.1;4.1 The Concept of “Machinability’’” in the Grinding Process;95
8.2;4.2 Influencing the Material Properties of Steels;96
8.3;4.3 The Structure of Various Steel Materials;105
8.4;4.4 Grinding Various Structural Components in Steels;113
8.5;4.5 Grinding Iron-Casting Materials;114
8.6;4.6 Grinding Nickel-Based Materials;116
8.7;4.7 Grinding Titanium Materials;121
8.8;4.8. Grinding Brittle Materials;127
9;5 Cooling Lubricants;134
9.1;5.1 Principles of Cooling Lubricants in the Grinding Process;134
9.2;5.2 Classification, Structure and Properties;137
9.3;5.3 The Influence of Cooling Lubrication on the Grinding Process;141
9.4;5.4 Supervision, Maintenance and Disposal;150
10;6 Grinding;156
10.1;6.1 Preparation;156
10.2;6.2 Parameters;182
10.3;6.3. Methodological Variants according to DIN 8589;198
10.4;6.4 Other Variants;248
10.5;6.5 Process Design;272
10.6;6.6 Application Examples;308
11;7 Honing;322
11.1;7.1 Kinematic Principles;323
11.2;7.2 Honing Tools and their Preparation;329
11.3;7.3 Influences on the Process and the Work Result;330
11.4;7.4 Examples of Application;353
12;8 Lapping and Polishing;358
12.1;8.1 Lapping;358
12.2;8.2 Polishing;376
13;9 Special Methods;390
13.1;9.1 Abrasive Blast Cutting;390
13.2;9.2 Free Abrasive Grinding;395
13.3;9.3 Cutting with Geometrically Undefined Cutting Edges;400
14;10 Process Monitoring;409
14.1;10.1 The Necessity of Process Monitoring;409
14.2;10.2 Sensors for Process Monitoring;411
14.3;10.3 First Contact Control;416
14.4;10.4 Collision Monitoring;419
14.5;10.5 Dressing Monitoring;420
14.6;10.6 Service Life Monitoring while Grinding Using AE;422
14.7;10.7 Control of Workpiece Properties;425
14.8;10.8 Reliability of Process Monitoring;427
15;Literature;429
16;Index;450