Adhesive Bonding Technology and Testing

1. Auflage 2023
ISBN: 978-3-527-35051-3
Verlag: Wiley-VCH GmbH

Buch, Englisch, 208 Seiten, Format (B × H): 172 mm x 251 mm, Gewicht: 554 g

Adhesive Bonding Technology and Testing
Comprehensive resource that provides insight into the purpose and design of experiments for adhesive bonding, joint design and strength prediction
This book provides support for those practicing and teaching adhesive bonding and enables them to understand and design laboratorial courses and experiments. To aid in reader comprehension and information retention, a selected set of problems with corresponding solutions is included, which helps readers to develop a deep understanding of the subject matter. Written by five highly qualified professionals in the field of adhesive bonding, sample topics covered in the book include: - Practical demonstrations of adhesive bonding, plus discussion on the advantages and disadvantages of the technique
- Detailed laboratorial activities that pertain to adhesive bonding
- The manufacturing of defect-free bonded joints
- The effects of geometry and materials properties in adhesive joint testing, surface preparation, joint design, and strength prediction

This book is an essential resource for chemists, engineers, and students/instructors in related programs of study who wish to conduct better and more efficient experiments that pertain to adhesive bonding and related concepts.

Autoren/Hrsg.

Camilo Carbas, Ricardo Joao

Camilo Carbas, Ricardo João

de Sousa Marques, Eduardo A.

Sousa Marques, Eduardo André

Ahkavan-Safar, Alireza

Akhavan-Safar, Alireza

Queiros Ferreira Barbosa, Ana Sofia Oliveira

Queiros Ferreira Barbosa, Ana Sofia

Da Silva, Lucas Filipe Martins

Fachgebiete

• Technische Wissenschaften Verfahrenstechnik | Chemieingenieurwesen | Biotechnologie Chemische Verfahrenstechnik
• Technische Wissenschaften Maschinenbau | Werkstoffkunde Produktionstechnik Schweißtechnik
• Technische Wissenschaften Maschinenbau | Werkstoffkunde Maschinenbau Konstruktionslehre, Bauelemente, CAD

Inhaltsverzeichnis

Part A: Instructions for practical demonstrations of adhesive bonding
Adhesive tape
Wetting of different surfaces
Use of superglue to highlight the importance of substrate and environmental conditions
Stresses in a rubber model
Water break test
Plasma treatment and dyne pens
Visual identification of defects
Tap test
Study of real joints used in aeronautical applications
Study of real joints used in automotive applications
Study of real joints used in shipbuilding

Part B: Laboratorial activities on adhesive bonding and report examples
Effect of surface treatment on the strength of bonded joints
Effect of adhesive type in the strength of bonded joints
Effect of adhesive thickness in the performance of bonded joints
Effect of the overlap length on the strength of bonded joints
Mechanical performance of bonded joints bonded with composites
Design of a real bonded joint for service under fatigue conditions
Design of a real bonded joint for service in harsh environmental conditions
Mechanical characterization of a structural adhesive

Part C: Exercises and problems in adhesive bonding
Advantages, disadvantages and applications of adhesive bonding
Surface preparation
Main families of adhesives and their characteristics
Manufacture process of bonded joints
Quality control procedures
Environment health and safety
Design of bonded joints
Durability of bonded joints

Preface xi

1 Simple Practical Demonstrations 1

1.1 Importance of Loading Mode on Bonded Joint Performance 1

1.1.1 Introduction 1

1.1.2 Equipment 1

1.1.3 Materials 2

1.1.4 Safety Precautions 2

1.1.5 Experimental Procedure 2

1.2 Surface Treatments and Methods to Evaluate Surface Energy 6

1.2.1 Introduction 6

1.2.2 Equipment 7

1.2.3 Materials 8

1.2.4 Safety Precautions 8

1.2.5 Experimental Procedure 8

1.3 Stress Distribution Along the Overlap Length 12

1.3.1 Introduction 12

1.3.2 Equipment 13

1.3.3 Materials 13

1.3.4 Safety Precautions 13

1.3.5 Test Procedure 13

1.4 Visual Identification of Defects in Adhesive Joints 15

1.4.1 Introduction 15

1.4.2 Equipment 17

1.4.3 Materials 17

1.4.4 Safety Precautions 17

1.4.5 Test Procedure 17

1.5 Failure Analysis of Adhesive Joints 19

1.5.1 Introduction 19

1.5.2 Equipment 20

1.5.3 Materials 20

1.5.4 Safety Precautions 20

1.5.5 Test Procedure 21

2 Production and Testing 25

2.1 Bulk Specimens 25

2.1.1 Introduction 25

2.1.2 Adhesive Pouring Technique 25

2.1.3 Metallic Mold 26

2.1.4 Adhesive Application 30

2.1.5 Curing Procedure 31

2.1.6 Machining Procedure 33

2.1.7 Testing Procedure 35

2.2 Thick Adherend Shear Specimens 35

2.2.1 Introduction 35

2.2.2 Metallic Mold 36

2.2.3 Surface Treatment of Adherends 37

2.2.4 Geometrical Control Using Shims 40

2.2.5 Specimen Manufacture 41

2.2.6 Final Specimen Preparation 42

2.2.7 Testing Procedure 42

2.3 Fracture Mechanics Specimens 44

2.3.1 Introduction 44

2.3.2 Metallic Mold 48

2.3.3 Surface Treatment of Adherends 49

2.3.4 Adhesive Spacers 50

2.3.5 Specimen Manufacture 50

2.3.6 Final Preparation of Specimens 51

2.3.7 Testing Procedure 52

2.3.8 Data Reduction Schemes 53

2.4 Single-Lap Joint Specimens 56

2.4.1 Introduction 56

2.4.2 Surface Treatment of Adherends 56

2.4.3 Joint Manufacture 57

2.4.4 Final Preparation of Specimens 60

2.4.5 Testing Procedure 60

3 Laboratorial Activities and Report Examples 65

3.1 Effect of Surface Treatment on the Mechanical Behavior of Adhesively Bonded Joints 65

3.1.1 Introduction 65

3.1.2 Work Description 67

3.1.3 Materials 67

3.1.4 Experimental Work 67

3.1.5 Report 68

3.2 Effect of Adhesive Type and Overlap Length on the Failure Load of Adhesively Bonded Joints 79

3.2.1 Introduction 79

3.2.2 Work Description 83

3.2.3 Materials 83

3.2.4 Experimental Work 84

3.2.5 Report 84

3.3 Effect of Adhesive Thickness on the Failure Load of Adhesively Bonded Joints 97

3.3.1 Introduction 97

3.3.2 Work Description 98

3.3.3 Materials 99

3.3.4 Experimental Work 99

3.3.5 Report 99

3.4 Effect of Overlap Length on the Strength and Failure Mechanism of Composite Adhesive Joints 104

3.4.1 Introduction 104

3.4.2 Work Description 105

3.4.3 Materials 105

3.4.4 Experimental Work 105

3.4.5 Report 106

3.5 Modeling a Single-Lap Joint Using Finite Element Analysis and Cohesive Zone Modeling 117

3.5.1 Introduction 117

3.5.2 Work Description 117

3.5.3 Materials 117

3.5.4 Modeling Procedure 118

3.5.5 Report 118

3.6 Case Study in Joint Design for a Structural Automotive Application 139

3.6.1 Introduction 139

3.6.2 Report 139

References 163

4 Essay and Multi-choice Questions 165

4.1 Essay Questions 165

4.2 Multi-choice Questions 166

Solutions 187

Essay Questions — Example Answers 187

Multi-choice Questions — Solutions 190

Index 191

Über Autor(innen)

Lucas FM da Silva is Full Professor in the Department of Mechanical Engineering at the Faculty of Engineering of the University of Porto (FEUP) and Director of the Integrated Master in Mechanical Engineering. He obtained his PhD in structural adhesive bonding of composites from the University of Bristol (United Kingdom) in 2004 and Aggregation from FEUP in 2011.


Ricardo Carbas is a postdoctoral researcher in Institute of Science and Innovation in Mechanical and Industrial Engineering and an invited lecturer at the Faculty of Engineering of the University of Porto. He obtained his PhD in adhesive bond technologies in 2013 from the University of Porto (Portugal).

Eduardo Marques is a postdoctoral researcher in Institute of Science and Innovation in Mechanical and Industrial Engineering and an invited lecturer at the Faculty of Engineering of the University of Porto. He obtained his PhD in adhesive bond technologies in 2016 from the University of Porto (Portugal).

Ana Queirós Barbosa is currently a postdoctoral researcher in Institute of Science and Innovation in Mechanical and Industrial Engineering. She obtained her PhD in Reinforcement adhesives in 2017 and MSc in Material Science from the University of Porto (Portugal).

Alireza Ahkavan-Safar is currently a postdoctoral researcher in Institute of Science and Innovation in Mechanical and Industrial Engineering. He obtained his PhD in Adhesive mechanical characterization in 2017 from the Iran University of Science and Technology (Iran).

Ricardo João Camilo Carbas is a postdoctoral researcher at the Institute of Science and Innovation in Mechanical and Industrial Engineering and an invited lecturer at the Faculty of Engineering of the University of Porto. He has published 88 ISI papers on adhesive technologies.

Eduardo André Sousa Marques is an Associate Professor in the Department of Mechanical Engineering at the Faculty of Engineering of the University of Porto (FEUP) and a researcher at the Institute of Science and Innovation in Mechanical and Industrial Engineering, carrying out research on advanced joining processes of Porto. He has published 86 ISI papers on adhesive technologies.

Alireza Akhavan-Safar is currently a postdoctoral researcher in the Institute of Science and Innovation in Mechanical and Industrial Engineering. He obtained his PhD in Adhesive mechanical characterization in 2017 from the Iran University of Science and Technology (Iran).

Ana Sofia Queirós Ferreira Barbosa is currently a postdoctoral researcher in Institute of Science and Innovation in Mechanical and Industrial Engineering. She obtained her PhD in Reinforcement adhesives in 2017 and MSc in Material Science from the University of Porto (Portugal).

Lucas Filipe Martins da Silva is Full Professor in the Department of Mechanical Engineering at the Faculty of Engineering of the University of Porto (FEUP) and Director of the Integrated Master in Mechanical Engineering. He leads the Advanced Joining Processes Unit (AJPU) of the Institute of Science and Innovation in Mechanical Engineering and Industrial Engineering (INEGI) composed of approximately 40 members post-doc, doctoral students, and master students.