E-Book, Englisch, 220 Seiten
E-Book, Englisch, 220 Seiten
ISBN: 978-1-4987-2946-8
Verlag: CRC Press
Format: PDF
Kopierschutz: Adobe DRM (»Systemvoraussetzungen)
- Explains the fundamentals of standard, high-tech, rapid, and additive manufacturing workshops
- Examines the production lines, processes, and clean rooms needed for the manufacturing of products
- Discusses the high-technology manufacturing and installation of fiber optic cables, connectors, and active/passive devices
- Describes continuous improvement, waste reduction through 5S application, and management’s responsibilities in supporting production
- Covers Lean Manufacturing processes, product improvement, and workplace safety, as well as internal/external and ISO auditing
- Offers a step-by-step approach complete with numerous figures and tables, detailed references, and a glossary of terms
- Employs the international system of units (SI) throughout the text
Advanced Manufacturing for Optical Fibers and Integrated Photonic Devices presents the latest manufacturing achievements and their applications in the high-tech sector. Inspired by the author’s extensive industrial experience, the book provides a comprehensive overview of contemporary manufacturing technologies.
Autoren/Hrsg.
Fachgebiete
- Technische Wissenschaften Technik Allgemein Technische Optik, Lasertechnologie
- Technische Wissenschaften Elektronik | Nachrichtentechnik Nachrichten- und Kommunikationstechnik
- Technische Wissenschaften Maschinenbau | Werkstoffkunde Produktionstechnik Fertigungstechnik
- Technische Wissenschaften Sonstige Technologien | Angewandte Technik Lasertechnologie, Holographie
Weitere Infos & Material
Preface
About the Author
Acknowledgments
Workshops
Introduction
Standard Workshops
High-Tech Workshops
Rapid Manufacturing Workshops
Additive Manufacturing Workshops
An Example of Workshop Modifications
Production Lines
Introduction
Why Build Production Lines?
Producing Economical Products
Requirements to Build and Design a Production Line
Categories of Manufacturing Lines
Manufacturing Processes
Types of Assembly Lines
Single Production Lines
Parallel Production Lines
Feed in Production Lines
Cross-Production Lines
Partially Automated Lines
Fully Automated Lines
Pilot Production Lines
Standard Workstations
Principles of Building Successful Production Lines
Consequences of Building Unsuccessful Production Lines
Causes of Day-to-Day Problems
Steps in Long-Term Planning to Solve the Production Line Problems
Objectives for Long-Term Planning to Improve the Production Line
Reduced Labor
Improved Machine Utilization
Improved Operational Control
Reduced Inventory
Procedures
Manufacturing Procedures
Types of Manufacturing Procedures
Samples of Manufacturing Procedures
Sample 1: Temperature Test (Manual Oven) for Hybrid Devices
Sample 2: AP and PC Connector Assembly
Appendix A: PDL Test Procedure
Appendix B: Troubleshooting and Possible Fixes
Clean Rooms
Introduction
Bunny Suit
Clean Room Standards
High Manufacturing Technology
Introduction
Fiber Optic Cables
Fiber Optic Cable Construction
Plastic Fiber Cables
Light Propagation in Fiber Optic Cables
Types of Fiber Optic Cables
Single-Mode Step-Index Fiber Cable
Multimode Step-Index Fiber Cable (Multimode Fiber Cable)
Multimode Graded-Index (GRIN) Fiber Cable
Polarization-Maintaining Fiber Cables
Specialty Fiber Cables
Fiber Cable Fabrication Techniques
Double Crucible Method
Chemical Vapor Deposition (CVD) Processes
Outside Vapor Deposition (OVD)
Vapor Axial Deposition (VAD)
Modified Chemical Vapor Deposition (MCVD)
Plasma Chemical Vapor Deposition (PCVD)
Fiber Drawing
Photonic Crystal Fiber Cables
Microstructure Fiber Cables
Polymer Holey-Fiber Cables
Fiber Cable Inspection and Handling
Case a: Fiber Cable Inspection and Handling
Case b: Fiber Cable Ends Preparation
Manufacturing Fiber Cable Assembly
Light Source Coupling to a Fiber Cable
Launching Light Conditions into Fiber Cables
Applications of Connectors and Splices
Requirements of Connectors and Splices
Fiber Connectors
Fiber Optic Connector Types
Adapters for Different Fiber Optic Connector Types
Fiber Optic Connector Structures
Fiber Optic Connector Assembly Techniques
Building FSMA Connectors
Hot-Melt Connectors
Epoxyless Connectors
Automated Polishing
Fluid Jet Polishing
Fiber Optic Connector Cleaning
Connector Testing
Fiber Splicing
Mechanical Splicing
Key Lock Mechanical Fiber Optic Splices
Table Type Mechanical Fiber Optic Splices
Fusion Splices
Splice Testing
Fiber Optic Cable Types and Installations
Introduction
Fiber Optic Cable Types and Applications
Indoor Fiber Optic Cable Types and Applications
Outdoor Fiber Optic Cable Types and Applications
Indoor/Outdoor Fiber Optic Cable Types and Applications
Other Fiber Optic Cable Types and Applications
Fiber Optic Cable Installation Methods
Indoor Fiber Optic Cable Installation
Cable Installation in Tray and Duct Systems
Conduit Installation
Pulling Fiber Optic Cable Installation
Fiber Optic Cables Direct Burial Installation
Fiber Optic Cable Aerial Installation
Air-Blown Fiber Cable Installation
Other Fiber Cable Installation Methods
Standard Hardware for Fiber Optic Cables
Fiber Splice Closures
Rack with Panels
Connector Housings
Patch Panels
Splice Housings
Wall Outlets
Fiber Optic Testing Equipment
Fiber Optic Cable Test Requirements
How to Install a Fiber Optic Cable
Technique and Apparatus
Fiber Optic Cable Installation Procedure
Manufacturing of Passive Fiber Optic Devices
Introduction
2 × 2 Couplers
3 dB Couplers
Y-Couplers
Star Couplers
Coupler Construction
Fused Taper Couplers
Polishing D-Section Couplers
Twin Core Fiber Couplers
Manufacturing of Active Fiber Optic Devices
Introduction
Optomechanical Switches
Electro-Optic Switches
A High-Speed Optical Switch Using a Fiber Optic Coupler
Acousto-Optic Switches
Microelectromechanical Systems (MEMS)
3D MEMS-Based Optical Switches
Micro-Optomechanical Systems (MOMS)
Continuous Improvement in a Production Line
Introduction
Understand the Need for Changes
Preparing for the Change
Handling Time
Reducing Packaging and Shipping Times
Packaging
Process
Shipping Labels and Tags
Sealing the Shipping Box
5S Implementation
Modifications of a Production Line and Product
Reducing Waste
Solving Problems in Manufacturing Lines
Jigs Usage in Production Lines
Continuous Improvement Schedule
Standard Work Improvement Process
Continuous Flow Production (CFP)
Basic Elements of Continuous Flow Production
Just in Time (JIT)
Characteristics of the Flow Production
Implementation of Continuous Flow Production (CFP)
Benefits of Continuous Flow Production
Types of Waste
Introduction
Types of Waste
Waste of Inventory
Waste of Overproduction
Waste of Defect
Waste of Inefficient Process
Waste of Waiting
Waste of Materials Transportation/Movement
Waste of Motion
Waste of Rejects
Waste of Person
Other Types of Waste
Waste Reduction Techniques
Waste of Products
Eliminating Waste
Waste Reduction
Product Design and Manufacturing
Materials Reuse and Recycling
Packaging Reduction
Purchasing
Office Paper Use
Cafeterias and Restrooms
Waste Reduction by Training
Enhance Your Waste Reduction Program
Remarks
Application of the 5S’s in Manufacturing Lines
Introduction
The 5S’s
Sort
Set in Order
Shine
Standardize
Sustain
Implementation of the 5S’s in a Manufacturing Line
Plan
Start
Put Plan into Action
Analyses
Future Plan
Management and Employee Responsibilities
Introduction
Structural Needs of a Company
Responsibilities of Employees
Employee Rights
Responsibilities of Managers
Safety Ethics
Laws and Regulations
Management and Ethnics
Occupational Safety and Health Administration
Society and Ethics
Human Society: Family and Person
Professional Societies
Fundamental Standards in Professional Engineering Societies
Lean Manufacturing
Introduction
History of Lean Manufacturing
Key Elements of Lean Manufacturing
Just in Time (JIT)
Jidoka
Standardized Work
Understanding the Application of Flow Processing Techniques
Applying Lean Principles (Poka-Yoke)
Key Tools of Lean Manufacturing
Differences between Lean and Conventional Manufacturing
Leadership in Lean Manufacturing
Lean Manufacturing and Waste
Lean Manufacturing Implementation Program
Characteristics of Lean Manufacturing
Application of Lean Manufacturing
Lean Software Engineering
Lean on Healthcare
Lean Manufacturing Strategy
Benefits Make Lean Manufacturing Succeed
Advantages of Lean Manufacturing
Disadvantages of Lean Manufacturing
Product Improvement
Introduction
Purpose of Product Improvement
Process of Producing Economical Products
Modify Floor Plan
Floor Plan Design
Modifying a Floor Plan
Improving and Optimizing Handling and Process Times
Reduce the Waste of Inventory
Reduce Overproduction
Reduce Defects
Inspection of Incoming Materials
Employee Training
Inspection of Inventory
Reduce Rejects
Using Alternative Materials
Using New Jigs, Devices, and Tools
Using Automation
Time Management in a Professional Environment
Introduction
Time Management Best Practices
Adopt a Positive Attitude
Blame
Self-Assessment
Responsibility
Developing Specific Skills
Prioritization Skills
Planning Skills
Delegation Skills
Organization Skills
Establishing Daily Priorities
Identifying Goals from Objectives
Identify Activities
Determine High- and Low-Return Activities
Consider Objectives
Determine Urgency vs. Importance
Rank Priorities (1-2-3 System)
Decide What to Do (ABC System)
The Myths
Hard Work Leads to Success
Keep Working and You Will Get More Done
Efficiency Leads to Effectiveness
Dedication and Commitment Are Essential to Success
You Are the Best Person to Do the Job
He or She Who Runs Away Lives to Fight Another Day
Work Is Its Own Reward
Work Was Never Intended to Be Fun
It’s My Way or the Highway
Work Best under Pressure
Time Wasters
Interruptions
Correspondence
Meetings
Meeting Rules
Communications
Top 10 Time Management Tips
Time Management Strategies
Internal, External, and ISO Auditing
Introduction
Internal Auditing
External Auditing
Auditing Activities
Management’s and Engineers’ Roles
Auditing Annual Planning
Execution of Auditing Activities
Audit Reports
Quality of the Audit Report
Audit Report Strategic Plans
The Difference between Internal and External Audits
The Role of the Internal Auditor
The Role of the External Auditor
International Organization for Standardization (ISO)
Benefits of ISO 9000 Standards
Benchmarking for ISO 9000
Responsibilities of Management
ISO 9000 Employee Expectations
Tips for a Successful ISO 9000 Process
Impact of Technology Changes and ISO 9000
High-Tech Manufacturing Safety
Introduction
Personal Protective Safety Equipment (PPSE)
Electrical Safety
Fuses/Circuit Breakers
ON/OFF Switches
Plugs
Wall Outlets
Cords
Ground Fault Circuit Interrupters
Light Sources
Devices and Equipment
Audiovisual and Computer Peripherals
Handling of Fiber Optic Cables
Epoxy Adhesives and Sealants
Cleaning Optical Components
Optic/Optical Fiber Devices and Systems
Cleaning Chemicals
Warning Labels
Laser Safety
Laser Safety Tips
Indoor Air Quality
Other Considerations
References
Glossary
Index
